Product Description
Nontelescopic Welded Cardan Shaft Coupling (SWC WH)
SWC-WH-type cross shaft universal coupling can be widely used in metallurgy, lifting, engineering, transportation, mining, oil, shipbuilding, coal, rubber, paper machinery and other heavy machinery industry, mechanical shafting transmitting torque.
♦The Main Features Of SWC-WH-type Cross Shaft Universal Coupling
1. The ability to have a large angle compensation. Axis angle, SWC-WH type axis angle up to 15 degrees to 25 degrees.
2. The structure is compact and reasonable. SWC type with integral fork, so carrying more reliable.
3. The carrying capacity. Compared with other types of the same diameter rotary joint axis, it delivers more torque, the turning diameter of restricted mechanical equipment, the complete range is more advantageous.
4. High transmission efficiency. Its transmission efficiency of 98-99.8% for high-power transmission, energy-saving effect.
5. Carrying smooth, low noise, easy maintenance, assembly and disassembly.
♦Basic Parameter And Main Dimension
| Model | D mm |
Tn (KN.m) |
Tf (KN.m) |
<β |
Size (mm) | I (kg.m²) |
M (kg) |
|||||||||||
| Lmin | D1 (js11) |
D (H7) |
D3 | Lm | n-d | k | t | B (h9) |
g | Lmin | 100mm |
Lmin | 100mm |
|||||
| SWC100WH | 100 | 1.25 | 0.63 | 25° | 243 | 84 | 57 | 60 | 55 | 6-9 | 7 | 2.5 | – | – | 0.0039 | 0.00019 | 4.5 | 0.35 |
| SWC120WH | 120 | 2.5 | 1.25 | 25° | 307 | 102 | 75 | 70 | 65 | 8-11 | 8 | 2.5 | – | – | 0.0096 | 0.00044 | 7.7 | 0.55 |
| SWC150WH | 150 | 5 | 25 | 25° | 350 | 130 | 90 | 89 | 80 | 8-13 | 10 | 3.0 | – | – | 0.371 | 0.00157 | 18 | 24.5 |
| SWC180WH | 180 | 12.5 | 6.3 | 25° | 180 | 155 | 105 | 114 | 110 | 8-17 | 17 | 5.0 | – | – | 0.1500 | 0.0070 | 48 | 2.8 |
| SWC225WH | 225 | 40 | 20 | 15° | 520 | 196 | 135 | 152 | 120 | 8-17 | 20 | 5.0 | 32 | 9.0 | 0.3650 | 0.5714 | 78 | 4.9 |
| SWC250WH | 250 | 63 | 31.5 | 15° | 620 | 218 | 150 | 168 | 140 | 8-19 | 25 | 6.0 | 40 | 12.5 | 0.8170 | 0.5717 | 124 | 5.3 |
| SWC285WH | 285 | 90 | 45 | 15° | 720 | 245 | 170 | 194 | 160 | 8-21 | 27 | 7.0 | 40 | 15.0 | 1.7560 | 0.571 | 185 | 6.3 |
| SWC315WH | 315 | 125 | 63 | 15° | 805 | 280 | 185 | 219 | 219 | 10-23 | 32 | 8.0 | 40 | 15.0 | 2.8930 | 0.571 | 262 | 8.0 |
| SWC350WH | 350 | 180 | 90 | 15° | 875 | 310 | 210 | 267 | 194 | 10-23 | 35 | 8.0 | 50 | 16.0 | 5.0130 | 0.2219 | 374 | 15.0 |
| SWC390WH | 390 | 250 | 125 | 15° | 955 | 345 | 235 | 267 | 215 | 10-25 | 40 | 8.0 | 70 | 18.0 | 8.4060 | 0.2219 | 506 | 15.0 |
| SWC440WH | 440 | 355 | 180 | 15° | 1155 | 390 | 255 | 325 | 260 | 16-28 | 42 | 10.0 | 80 | 20.0 | 15.790 | 0.4744 | 790 | 21.7 |
| SWC490WH | 490 | 500 | 250 | 15° | 1205 | 435 | 275 | 325 | 270 | 16-31 | 47 | 12.0 | 90 | 22.5 | 26.540 | 0.4744 | 1014 | 21.7 |
| SWC550WH | 550 | 710 | 355 | 15° | 1355 | 492 | 320 | 426 | 325 | 16-31 | 50 | 12.0 | 100 | 22.5 | 48.320 | 1.3570 | 1526 | 34.0 |
Detailed Photos
Packaging & Shipping
Company Profile
HangZhou CZPT Machinery Manufacturing Co., Ltd. is a high-tech enterprise specializing in the design and manufacture of various types of coupling. There are 86 employees in our company, including 2 senior engineers and no fewer than 20 mechanical design and manufacture, heat treatment, welding, and other professionals.
Advanced and reasonable process, complete detection means. Our company actively introduces foreign advanced technology and equipment, on the basis of the condition, we make full use of the advantage and do more research and innovation. Strict to high quality and operate strictly in accordance with the ISO9000 quality certification system standard mode.
Our company supplies different kinds of products. High quality and reasonable price. We stick to the principle of “quality first, service first, continuous improvement and innovation to meet the customers” for the management and “zero defect, zero complaints” as the quality objective.
Our Services
1. Design Services
Our design team has experience in Cardan shafts relating to product design and development. If you have any needs for your new product or wish to make further improvements, we are here to offer our support.
2. Product Services
raw materials → Cutting → Forging →Rough machining →Shot blasting →Heat treatment →Testing →Fashioning →Cleaning→ Assembly→Packing→Shipping
3. Samples Procedure
We could develop the sample according to your requirement and amend the sample constantly to meet your need.
4. Research & Development
We usually research the new needs of the market and develop new models when there are new cars in the market.
5. Quality Control
Every step should be a particular test by Professional Staff according to the standard of ISO9001 and TS16949.
FAQ
Q 1: Are you a trading company or a manufacturer?
A: We are a professional manufacturer specializing in manufacturing
various series of couplings.
Q 2:Can you do OEM?
Yes, we can. We can do OEM & ODM for all customers with customized PDF or AI format artwork.
Q 3:How long is your delivery time?
Generally, it is 20-30 days if the goods are not in stock. It is according to quantity.
Q 4: Do you provide samples? Is it free or extra?
Yes, we could offer the sample but not for free. Actually, we have an excellent price principle, when you make the bulk order the cost of the sample will be deducted.
Q 5: How long is your warranty?
A: Our Warranty is 12 months under normal circumstances.
Q 6: What is the MOQ?
A: Usually our MOQ is 1pcs.
Q 7: Do you have inspection procedures for coupling?
A:100% self-inspection before packing.
Q 8: Can I have a visit to your factory before the order?
A: Sure, welcome to visit our factory.
Q 9: What’s your payment?
A:1) T/T.
♦Contact Us
Web: huadingcoupling
Add: No.11 HangZhou Road,Chengnan park,HangZhou City,ZheJiang Province,China
| Condition: | New |
|---|---|
| Color: | as Required |
| Type: | Universal Joint |
| Material: | Carbon Steel or as Required |
| Mounting: | Flange or as Per Required |
| Length Compensation: | Telescoped |
| Customization: |
Available
| Customized Request |
|---|
Are there any emerging trends in tractor PTO shaft technology, such as advanced materials?
Tractor power take-off (PTO) shaft technology has been evolving to meet the changing needs of modern agriculture. While the fundamental design and function of PTO shafts have remained relatively consistent, there are indeed emerging trends, including the incorporation of advanced materials. Here are some notable trends in tractor PTO shaft technology:
1. Advanced Materials: One of the significant trends in PTO shaft technology is the use of advanced materials to improve performance, durability, and safety. Traditional PTO shafts are typically made of steel, but manufacturers are exploring alternatives such as composite materials and high-strength alloys. These advanced materials offer advantages like reduced weight, increased strength-to-weight ratio, and resistance to corrosion and fatigue. By utilizing advanced materials, PTO shafts can become more efficient, reliable, and longer-lasting.
2. Telescopic PTO Shafts: Telescopic PTO shafts are gaining popularity in the agricultural industry. These shafts are designed with multiple nested sections that can extend or retract, allowing for adjustable lengths. Telescopic PTO shafts offer flexibility in adapting to different tractor-implement configurations and working conditions. They can accommodate variations in hitch heights, implement widths, and PTO shaft angles, providing ease of use and improved efficiency.
3. Shear Bolt Protection: Shear bolt protection is a safety feature that has become more prevalent in modern PTO shafts. In the event of a sudden overload or blockage in the implement, shear bolts are designed to break and disconnect the PTO shaft from the tractor. This helps prevent damage to the implement, tractor, and operator. Shear bolt protection systems are being further refined and integrated into PTO shaft designs to enhance safety and minimize downtime for repairs.
4. PTO Slip Clutches: Slip clutches are mechanisms incorporated into PTO shafts to provide overload protection. They allow a controlled amount of slippage between the tractor and implement when excessive torque or resistance is encountered. PTO slip clutches help protect both the tractor and the implement from damage by absorbing and dissipating the excess energy. They are becoming more advanced, featuring improved adjustability, reliability, and ease of maintenance.
5. PTO Shaft Covers and Guards: Safety is a critical consideration in tractor PTO shaft technology. Manufacturers are focusing on developing improved PTO shaft covers and guards to enhance operator safety. These protective devices help prevent accidental contact with rotating components and provide a physical barrier between the operator and the PTO shaft. The design and materials of PTO shaft covers and guards are being optimized to ensure effective protection without compromising accessibility and ease of maintenance.
6. Electronic Monitoring and Control: With the advancement of technology, electronic monitoring and control systems are being integrated into tractor PTO shafts. These systems provide real-time feedback on PTO speed, torque, and other relevant parameters. Operators can monitor and adjust PTO performance using digital displays or interfaces, allowing for precise control and optimization of power transfer. Electronic monitoring systems also contribute to diagnostics, maintenance scheduling, and overall operational efficiency.
These emerging trends in tractor PTO shaft technology, such as the use of advanced materials, telescopic designs, shear bolt protection, slip clutches, improved safety features, and electronic monitoring, reflect the ongoing efforts to enhance performance, efficiency, and safety in agricultural operations.
What are the common signs of worn or damaged tractor PTO shaft components?
Several common signs indicate worn or damaged tractor PTO shaft components. These signs can help identify potential issues and prompt necessary repairs or replacements. Here are some of the most common signs to look out for:
1. Noise and Vibration: Excessive noise and vibration during PTO operation can indicate worn or damaged components. Unusual rattling, grinding, or knocking sounds, along with excessive vibration, may suggest issues such as misaligned or worn universal joints, damaged bearings, or worn shaft splines.
2. Leaking Grease: Grease leakage from the PTO shaft is a sign of a potential problem. It may indicate worn or damaged seals, improper lubrication, or damaged bearing seals. Grease leakage should be addressed promptly to prevent further damage to the components.
3. Difficulty Engaging or Disengaging: If the PTO engagement or disengagement becomes challenging or unreliable, it could indicate worn or damaged clutch plates, splines, or locking mechanisms. Difficulty in engaging or disengaging the PTO can impact the power transfer and may require immediate attention.
4. Excessive Shaft Play: Excessive play or movement in the PTO shaft can be a sign of worn or damaged universal joints or splines. If there is noticeable looseness or play when rotating the shaft by hand, it suggests that the components may need inspection and potential replacement.
5. Decreased Power Output: A noticeable decrease in power output or reduced performance during PTO operation can indicate problems with the PTO shaft. Worn or damaged components, such as slipping clutches, worn splines, or damaged gears, can lead to power loss and reduced efficiency.
6. Visible Damage or Wear: Inspecting the PTO shaft visually can reveal signs of damage or wear. Look for cracks, bends, dents, or other visible damage to the shaft itself or the shielding components. Additionally, check for signs of wear on the splines, yokes, or universal joints, such as excessive wear marks, corrosion, or missing components.
These common signs of worn or damaged tractor PTO shaft components should not be ignored. If any of these signs are observed, it is recommended to have the PTO shaft inspected by a qualified technician or replaced if necessary. Taking proactive measures can prevent further damage, ensure safe operation, and maintain the optimal performance of the PTO system.
What Benefits Do Tractor PTO Shafts Offer for Various Agricultural Tasks?
Tractor power take-off (PTO) shafts offer numerous benefits for various agricultural tasks. They provide a versatile and efficient means of powering different implements used in farming operations. Here’s a detailed explanation of the benefits that tractor PTO shafts offer for various agricultural tasks:
1. Versatility:
One of the key benefits of tractor PTO shafts is their versatility. PTO shafts allow farmers to connect a wide range of implements to their tractors, including rotary mowers, tillers, balers, spreaders, and more. This versatility enables farmers to perform different tasks with a single tractor, eliminating the need for multiple specialized machines. Farmers can easily switch between implements, adapting to various agricultural activities and increasing operational efficiency.
2. Increased Efficiency:
Tractor PTO shafts significantly enhance efficiency in agricultural tasks. By utilizing a single power source (the tractor’s engine) to drive multiple implements, farmers can streamline their operations and save time. Instead of manually operating separate machines, farmers can leverage the power and speed control offered by the tractor’s PTO shaft to efficiently perform tasks such as mowing, tilling, planting, harvesting, and more. This increased efficiency allows farmers to accomplish more work in less time, leading to improved productivity.
3. Cost Savings:
The use of tractor PTO shafts can result in cost savings for farmers. By eliminating the need for dedicated engines on each implement, farmers can avoid the expense of purchasing and maintaining multiple machines. Additionally, the versatility of PTO shafts allows farmers to invest in a smaller number of implements that can be used for multiple tasks, further reducing costs. The cost savings associated with tractor PTO shafts can contribute to improved profitability and financial sustainability for farmers.
4. Flexibility:
Tractor PTO shafts offer flexibility in agricultural operations. Farmers can easily attach and detach implements as needed, depending on the specific task at hand. This flexibility allows for rapid adaptation to changing field conditions, crop types, or seasonal requirements. Farmers can quickly switch between implements, such as switching from a mower to a seeder or from a tiller to a sprayer. The ability to utilize different implements with a single tractor provides farmers with the flexibility to optimize their operations and respond to varying agricultural demands.
5. Precise Power Control:
Tractor PTO shafts provide precise power control, allowing farmers to adjust the rotational speed and torque delivered to the implement. Different agricultural tasks require specific power requirements, and the ability to adjust the PTO speed allows farmers to optimize the performance of attached implements. For instance, certain tasks may require higher rotational speed for efficient cutting or lower speed for precise soil cultivation. The ability to control power output through the PTO shaft contributes to improved accuracy and effectiveness in various agricultural operations.
6. Standardization:
Tractor PTO shafts follow standardized connection interfaces, ensuring compatibility between tractors and implements from different manufacturers. This standardization allows farmers to easily connect implements to their tractors without compatibility issues. Farmers have a wide range of implements to choose from, and the standardized PTO shaft connection ensures seamless integration and operation. Standardization simplifies equipment selection, replacement, and compatibility concerns, enhancing the convenience and effectiveness of agricultural tasks.
7. Safety Considerations:
While not a direct benefit for agricultural tasks, tractor PTO shafts incorporate safety features to protect operators and bystanders. PTO shafts are typically equipped with protective guards or shields that cover the rotating shaft, reducing the risk of accidents or entanglement. These safety features help prevent injuries and promote safe working conditions in agricultural operations.
In summary, tractor PTO shafts offer numerous benefits for various agricultural tasks. They provide versatility, increased efficiency, cost savings, flexibility, precise power control, and standardized compatibility. By leveraging the power of the tractor’s engine, PTO shafts enable farmers to efficiently power different implements, enhancing productivity and optimizing farming operations.
editor by CX 2023-08-23